In the field of industrial automation, Hikvision Robotics SCARA products, with their advantages of high speed, high precision and flexible deployment, have become a key “partner” for the upgrading of production lines in industries such as auto parts, 3C electronics, FMCG, and lithium batteries.
SCARA products provide practical, customized solutions for multiple industries by adapting to diverse process requirements, from small and medium-sized parts assembly, high-precision handling, to core application scenarios such as intelligent picking and precision inspection.
In terms of loading and unloading of flexible vibrating plates, the flexible vibrating plates use regular frequency modulation vibration to regulate the posture of materials, and are matched with visual positioning to guide the robot to pick up materials. It is suitable for the feeding and sorting of tiny parts in 3C electronics, semiconductors, hardware and other fields. Typical applications include loading and unloading of FPC flexible circuit boards, fingerprint buttons, sheet hardware, etc.
Its core advantages are significant. With different end clamps, it can realize single/multiple grasping modes; it is equipped with integrated video and control, which significantly reduces hardware costs and debugging difficulty.
The follow-up grabbing process can track moving materials in real time, use dynamic materials as a reference to plan the robot’s movement path, realize follow-up grabbing, and improve the grabbing rhythm.
It is also suitable for scenes where workpieces are randomly arranged and have different postures, such as injection molded parts, hardware parts, ceramic parts, etc.
This process is equipped with a variety of flexible follow-up grabbing modes to accurately match different production needs; it supports up to 4-channel ABZ incremental encoders and 8-channel dedicated DI/DO, which can fully meet the expansion needs of diversified production lines; the existing plate placement process package can quickly realize plate placement needs.
In labeling operations, in view of pain points such as manual labeling that is prone to skewing and efficiency fluctuations, SCARA robots can efficiently complete precise labeling of flat and lightweight curved surfaces with ultra-high repetitive positioning accuracy, and are widely adapted to the needs of many industries such as 3C electronics, food and medicine, logistics and warehousing, and auto parts.
It supports automatic hand-eye calibration to achieve accurate label positioning and grabbing, ensuring labeling accuracy from the source; it is compatible with both static and follow-up labeling modes, and can flexibly match the rhythm of different production lines.
During the cartoning operation, the back-end cartoning process is labor-intensive and errors and omissions occur frequently. At the same time, the purchase cost of the spider-hand robot is high, it occupies a large area, and restricts the layout of the production line. The SCARA robot can be deeply adapted to the cartoning of bagged, bottled and other types of products.
With its compact body and wide effective operating range, it is widely used in logistics sorting, food and beverage packaging and other fields.
It is equipped with a 600mm ultra-long Z-axis stroke, which can accurately reach the bottom of the box, and the materials are neatly stacked from the bottom, greatly increasing the volume ratio of the box. Equipped with a smart camera, incoming materials do not need to be accurately placed, and can be efficiently grabbed if they are placed randomly. It supports follow-up grabbing, and with different end clamps, it can be grasped multiple times, significantly improving the packaging capacity.
The alignment and lamination process usually comes standard with upper and lower dual cameras working together: the lower camera corrects deviations, and the upper camera takes pictures to guide the “fitting position” to achieve high-precision alignment and lamination of products at different positions. It is widely used in various high-precision processes such as 3C electronic precision loading and unloading and medical consumable component assembly.
Its self-developed SCARA robot and vision module can quickly respond to different lamination processes and replace them according to customer needs; its high-rigidity structural design achieves high-speed and high-precision operation performance.
The dispensing process is widely used in 3C electronic component packaging, automotive electronic sensor gluing, medical device component sealing, etc. It is compatible with many types of adhesive materials such as UV glue and silicone.
Compared with manual dispensing, robot dispensing can greatly improve efficiency, while avoiding defects such as uneven glue volume, wire drawing, and glue overflow, and significantly enhances product sealing performance and bonding stability.
It is suitable for many precision dispensing valves such as screw valves and injection valves. With its excellent performance and visual positioning system, it drives the dispensing head to accurately follow the contours of the workpiece. It supports the rapid changeover production of workpieces of multiple specifications without the need to frequently adjust the tooling fixtures.
In addition to the above scenario applications, Hikvision Robotics’ SCARA product solution realizes a perception-decision-execution closed loop through the integration of software and hardware, bringing significant improvements to customers in terms of lowering development thresholds and shortening debugging cycles.
With excellent performance, SCARA products can also flexibly and efficiently serve scenarios such as hot riveting and crimping of battery pack metal parts, motor rotors, magnetizing wire loading and unloading, and PCB board loading and unloading in the lithium battery industry, helping enterprises reduce costs and increase efficiency, and accelerate intelligent upgrades.
